CNC Lathe Receives an Upgrade

A local Tasmanian company has received great results recovering damaging ferrous particles from their CNC Lathe Cooling fluid.

A Clear 10 Magnom Unit was installed inline between the cooling fluid pump and tooling for just two weeks.

There was an incredible recovery of very fine particles captured on the cleanable, non-consumable magnetic Magnom core.

The benefits of recovering this contamination include:

-        Increased tooling life

-        Increased coolant life

-        Reduction of further damage to the rotating seals

Contact us for more information about the Magnom Filtration System.

Clear 10 Magnom Filter

Clear 10 Magnom Filter

 

Gyro Crusher Gearbox Filtered by Magnom

Actual build up after 3 days in use

Actual build up after 3 days in use

Amazing results in three days
— Site Maintenance Engineer

A large ferroalloy smelter has introduced the Magnom Filtration System to a large gyro crusher gearbox lubrication circuit.

Previously, the gearbox had experienced a major and expensive failure which unfortunately hadn’t been detected. In this case, the lubrication system had been filtered via conventional filtration.

This failure was a significant disruption to the production of the process because there were limited parts available to carry out the repair quickly.

The company decided to try the Magnom 5” Clear instead. And, after only a few days of operation, were very surprised to see the amount of contamination it collected.

As you might imagine, this level of contamination was not expected, and further evaluation of the reconditioned gearbox was required.

This has led to other applications now being reviewed for installation.

The benefits of installing this filter technology include:

-        The capability of removing large volumes of contamination without flow restriction

-        Removal of ultrafine particles (less than one micron) from the lubrication system

-        The improved lifespan of the oil and existing filtration

-        Extended lifespan of the gearbox

The company now can monitor the condition of the gearbox and determine any future problems.

Contact us for more information about the Magnom Filtration System.

Magnom Clear 5

Magnom Clear 5

China Experience

In 2014-15, EMI was commissioned to review the maintenance operations and implement ZoneMaintenance at a large underground gold mine in central China.

The site was struggling to achieve its targets, and maintenance costs were increasing dramatically every month. The company’s Australian Asset Manager needed support from someone he could trust and depend on.

It was EMI’s first exposure to this incredible country, and we were thrilled with the opportunity.

We found the Chinese locals friendly and just as interested in our culture and lifestyles as we were in theirs.

They had a very good understanding of what’s happening in Australia. And they were even familiar with my home state of Tasmania, which was a big surprise to me as I was quite ignorant of where I was in China and what was happening locally. 

However, at the site, conditions were rough and dated. 

My initial impression was that I’d walked back in time to the late ‘80s or early ‘90s - to the goldfields where safety and contamination control were not a high priority.

Not only that, but adding the obvious language barriers and cultural differences, and we found ourselves with a challenging situation to deal with.

Maintenance practices were noticeably poor and inefficient. But some very experienced and knowledgeable individuals were keen to learn more and improve their processes.

These workers saw the opportunity to learn from an external source they would never have had access to within their own networks.

In fact, this project was not about showing them what was wrong.

It was about helping the team learn and apply changes to make their work-life easier, safer, and more efficient.

We became well aware of the growth and resource demands due to the sheer amount of in-progress and completed projects in the areas we visited.

The banner photo at the top of the page was taken at Guangzhou airport. I counted 32 tower cranes on this one project alone. Incredible.

All up, our project was carried out over five months, including a four-week visit on-site. And our scope included Atlas Copco Jumbo's, Caterpillar AD45B trucks, and R2900G loaders.

Although translating from English to Mandarin was problematic, it gave the mechanics some good laughs during the first release. Our lesson was not to trust online translators from various locations around the world. However, somebody told me that 80% of it was reasonably accurate, which was comforting.

While it was a challenging project, it was also a fantastic experience. Taking in the sights and experiences that tourists would never have had access to.

So if you get the opportunity to take on a project in China, I suggest you seriously consider it.

As with everywhere we go nowadays, security and safety is a risk. China may have its own issues, but if you’re smart about what you do, where you go and who you deal with, you'll be fine.

If you have any questions, I’m more than happy to chat.